How coffee roasters can build growth through foodservice

For coffee roasters looking beyond direct-to-consumer sales, foodservice can provide recurring demand, wider brand exposure and new routes to market. However, the shift into cafés, restaurants and hotels can also expose production constraints that are less obvious when volumes are smaller.

The opportunity extends beyond supplying a roaster’s own branded beans. Contract roasting and private-label arrangements allow venues and hospitality groups to offer coffee under their own identity, while giving roasters access to customers they may not reach through an online store or retail shelf.

According to Donce Bozinovski, key account manager at Jet Technologies, the channels can reinforce one another rather than compete for attention.

“Foodservice can give roasters access to consistent, recurring demand through cafés, restaurants, hotels and other hospitality venues,” Bozinovski says. “It also creates opportunities beyond supplying coffee beans, including contract roasting and developing private-label coffee brands for customers that want their own identity in the market.”

Jet customers Coffee Galleria and Gabriel Coffee demonstrate how this mixed model can work. Both produce coffee across their own and private-label brands, supply cafés, offer contract roasting and sell directly to consumers.

“These channels often complement one another, and the wholesale trade can serve as a marketing and sales tool,” Bozinovski says. “A consumer may first encounter a coffee brand in a foodservice outlet before purchasing it for home, while a strong direct-to-consumer offer can help roasters maintain that direct relationship.”

Growth can expose production bottlenecks

Winning a sizeable foodservice account can change production requirements quickly. The immediate challenge may appear to be roasting enough coffee, but pressure often moves further down the line into packing, handling and dispatch.

“Entering the foodservice sector often highlights constraints or bottlenecks in a roaster’s production facility,” Bozinovski says. “A sudden increase in production demand can leave the team running up labour hours and drastically increasing the cost of serving its customers.”

Before pursuing greater volume, roasters need to understand the true capacity and cost of the complete operation. Higher roasting output delivers little benefit if packing cannot keep pace or if frequent changes between blends, bag sizes and customer designs create delays.

“It is important to ensure that increasing roasting demand is matched by the ability to package and deliver the coffee efficiently,” Bozinovski says. “Once the production line has been costed and is operating efficiently, consistency becomes key.”

Foodservice customers need confidence that the coffee, packaging and service will remain dependable from one order to the next. A venue that builds its menu and customer experience around a particular coffee cannot easily absorb variations in quality or unreliable delivery.

“Roasters also need enough flexibility to meet the requirements of different venues, particularly when they are supplying multiple blends, pack sizes or private-label products,” Bozinovski says. “The strongest approach is to consider the entire process, from roasting and packing through to distribution, storage and use within the venue.”

Different channels create different packaging needs

The fundamental job of coffee packaging is to protect the product, but other priorities vary between foodservice, private-label and direct-to-consumer sales.

“Foodservice packaging generally needs to be durable, efficient to handle and suited to the volumes used by cafés and hospitality venues,” Bozinovski says. “Private-label packaging must deliver those practical requirements while also presenting the customer’s brand accurately and consistently. Direct-to-consumer packs may place greater emphasis on shelf presence, brand storytelling, convenience and resealability.”

For a roaster operating across all three channels, variety can quickly become complexity. The production line may need to accommodate different formats, sizes and designs without making each changeover disproportionately expensive or time-consuming.

“Packaging needs to protect the coffee and work efficiently through the packing process, while also being practical for the customer to store and use,” Bozinovski says. “If a roaster is managing several customer brands, the ability to change between packaging designs and sizes efficiently also becomes important.”

Coffee Galleria faced this challenge while managing growing production volumes and nine packaging designs across its own and private-label portfolio. Jet Technologies worked with the roaster to improve its packing operation, reducing packing time from approximately 10 to 12 hours to seven to eight hours.

“Growth often brings greater complexity because a roaster may be producing different blends, pack sizes and designs for its own brand while also meeting the requirements of several private-label customers,” Bozinovski says. “The objective is to build enough flexibility into the operation to support new customers without making everyday production inefficient.”

Freshness remains non-negotiable

Efficiency cannot come at the expense of product quality. Roasted coffee is sensitive to oxygen, moisture, light and external contaminants, making the choice of packaging structure, barrier properties and seals central to how well it travels and stores.

“Packaging has a significant role because the appropriate material structure, barrier properties, seals and valve system can help maintain the coffee’s aroma and flavour throughout distribution and storage,” Bozinovski says.

This becomes particularly important in foodservice, where coffee may travel considerable distances and spend time in storage before a venue opens the pack.

“Packaging cannot improve the quality of the coffee itself, but an unsuitable pack can allow that quality to deteriorate before the product reaches the customer,” Bozinovski says.

Freshly roasted whole beans also continue to release gases. A one-way degassing valve allows those gases to escape while limiting oxygen entering the pack, helping the coffee retain its intended qualities.

“The packaging format and packing process need to be considered together,” Bozinovski says. “Reliable seals, suitable barriers and consistent production all help ensure that the coffee arrives as the roaster intended.”

Build for the next stage of demand

Planning for foodservice growth does not mean buying for the largest volume a business might one day reach. Roasters need a realistic view of anticipated demand, the frequency of product changes and the mix of their own and customer brands.

“The first step is to understand anticipated volumes and how frequently production will need to change between products,” Bozinovski says. “Equipment, packaging formats and print quantities should be selected around realistic demand rather than only the largest possible production run.”

Packaging quantities also warrant careful planning. Producing closer to expected demand can reduce the risk of obsolete stock when branding, product information or customer requirements change. At the same time, ordering too conservatively can increase unit costs or leave the business unable to respond to growth.

Equipment decisions should account for future expansion without saddling the business with unnecessary capacity.

“Getting it right from the outset can minimise future capital reinvestment, save time and labour costs, and ensure equipment can be upgraded and integrated with the rest of the production line as the business grows,” Bozinovski says.

Roasters must also decide where their own brand should remain visible and where private-label or contract-roasting opportunities make commercial sense. These models can coexist, but each brings different requirements for production planning, packaging and customer support.

“Start by understanding the needs of the foodservice customer,” Bozinovski says. “A café, hotel or restaurant is not simply purchasing coffee. It is aligning with the roaster’s brand and looking for consistent quality, reliable supply and a product that suits its operation and customers.”

Foodservice can deliver recurring volume and introduce a roaster’s coffee to new consumers. Sustainable growth, however, depends on having the production and packaging systems to deliver consistently as the customer base expands.